Product Positioning: The “Force Transmission Hub” of Braking Systems
As a critical force transmission component in braking systems for construction machinery, commercial vehicles, and industrial equipment, this brake arm focuses on “high-strength brake force transmission + precision pivot positioning”, providing reliable braking performance and efficient force conversion solutions under demanding operating conditions.
Core Features: Multi-dimensional Construction of Industrial-Grade Quality
1. Materials & Processes: Foundation of Durability
- Base Material: High-strength alloy structural steel (such as 42CrMo) with tensile strength ≥800MPa, excellent anti-fatigue and anti-deformation capabilities, confidently handling high-frequency load impacts.
- Surface Treatment: Blackening anti-rust process (salt spray test ≥240h), dense and wear-resistant surface, adapted to harsh conditions like humidity and dust; supports customized protection such as electrophoretic coating and galvanizing.
- Machining Precision: CNC laser cutting + CNC machining, achieving hole diameter tolerance ±0.1mm, geometric tolerance ≤0.2mm, smooth hole walls without burrs, ensuring “zero-gap” assembly.
2. Structural Design: Dual Optimization of Mechanics and Adaptation
- Arc-shaped Leverage Design: Precisely engineered arc profile optimized through finite element analysis to maximize braking force transmission efficiency, stress dispersion efficiency improved by 35%, preventing stress concentration and fatigue failure.
- Multi-point Mounting System: Pre-set mounting holes (compatible with M8~M12 fasteners) for brake cylinders, brake shoes, and pivot connections, supporting flexible installation configurations to match various brake system layouts.
Application Scenarios: Cross-field Transmission Support Solutions
- Construction Machinery: Brake arms for loaders, excavators, and bulldozers, ensuring reliable braking performance under heavy-duty operations and extreme working conditions.
- Commercial Vehicles: Primary brake arms for drum brake systems in trucks and buses, guaranteeing consistent brake force transmission and enhanced braking safety.
- Industrial Equipment: Brake arms for material handling equipment and heavy machinery, providing precise brake control for operational safety.
Industrial Advantages: Dual Guarantee of Efficiency and Reliability
- Batch Consistency: Smart production lines achieve “same precision for ten thousand pieces”, assembly and debugging time reduced by 40%, bulk procurement costs optimized by over 15%.
- Customization Response: Supports customization of arc, hole position, and materials, delivering solutions within 72 hours, quickly matching non-standard equipment requirements.
- Full-chain Quality Control: From raw material testing to finished product inspection, full-process quality traceability; providing mechanical performance reports, after-sales fault response ≤12 hours.
Product Core Value
This brake arm focuses on “reliable brake force transmission, exceptional durability, universal compatibility” as its core value, effectively solving braking system challenges of “force transmission inefficiency, premature wear, installation complexity”, helping customers achieve safer, more reliable braking performance in their equipment.